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Process Engineering

Process Simulation: Aspen Plus vs HYSYS vs ChemCAD vs ProMax

Chemical and process engineering modeling software.

Comparison

Features
Best Choice
Aspen Plus
$10,000+
Aspen HYSYS
$10,000+
ChemCAD
$4,000+
ProMax
$6,000+
Core Specialty
Chemical/​Solid
Oil & Gas/​Refining
General Chem
Gas Processing
Batch Processing
Excellent
Poor
Good
Fair
Thermodynamics
Deepest Library
Petro-focused
Reliable
Proprietary Electrolytes
Learning Curve
Very Steep
Steep
Moderate
Moderate
Software Integration
Excel/​MATLAB
Upstream/​Downstream
Standard
Strong
Action

Methodology

Evaluated thermodynamics property database depth, convergence stability, and industry-specific feature sets.

The Verdict

Aspen Plus is the global standard for chemical processes, while HYSYS is the undisputed leader in the Oil & Gas sector.

Full reviews